STATS
Shopfloor Tracking And Tracing System
Track Every Process.
Trace Every Part.
Optimize Every Shift.
STATS is a next-generation MES built for electronics manufacturing, offering real-time visibility, traceability, and control across your entire production floor.
STATS (Shopfloor Tracking And Tracing System) is a modular MES platform engineered for SMT lines, PCB assembly, and high-mix, high-precision electronics manufacturing.
- Automate component and operation traceability
- Integrate with machines and ERP systems
- Gain real-time insights into production performance
Operation Traceability
Record operator actions, machine processes, and test data. Enable full audit trails and accountability.
- Record every operator action, machine process, and result
- Timestamped logs for full audit trails
- Capture test results, visual inspections, and rework steps
Component Traceability
Track components by lot/serial number. Build genealogy from reel to product. Prevent counterfeits.
- Track reels, components, and subassemblies by serial or lot number
- Scan at each station to build a full genealogy
- Prevent counterfeit part usage and overconsumption
Work Order & Line Management
Manage work orders by line and shift. View real-time status and completion metrics.
- Assign and manage WOs with live production status
- Control job routing based on product types
- Optimize line balancing and changeover planning
Rework & Repair
Flag defects, assign repair codes, and capture rework flow. Ensure end-to-end traceability.
- Flag defective assemblies and initiate guided rework
- Record cause codes, repairs, and final inspections
- Ensure traceability of every reworked unit
Machine & ERP Integration
Bi-directional integration with ERP system. Real time integration with AOI/ICT testers and barcode scanners.
- Connect with SMT equipment (Fuji, Yamaha, Panasonic, Juki, etc.)
- Integrate with AOI, ICT, barcode scanners, and PLCs
- Bi-directional sync with ERP platforms for orders, stock, and status
Dashboards & Analytics
Live metrics on yield, throughput, downtime. Customizable views by product, line, or operator.
- Live KPIs: yield, throughput, defect rate, and downtime
- Customizable dashboards by line, shift, or operator
- Exportable reports for audits and customer reviews
- Reduce defects and rework by 20–30%
- Slash traceability audit prep time from days to minutes
- Comply with OEM, medical, and aerospace standards
- Improve production planning with real-time insights
- Scale across multiple lines and factories
- Electronics Manufacturing Services (EMS) providers
- OEMs running internal SMT/assembly operations
- Medical and automotive electronics manufacturers
- Aerospace and defense contract manufacturers
Ready to Transform Your Factory?
Get a personalized walkthrough of how STATS can modernize your electronics production.